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The color sorter is a fusion of light point, mechanical technology, high-tech industrial and agricultural production equipment, widely used, with high technological content and high cost of certain requirements for the production environment, so the color sorter customers color sorter operation and maintenance of knowledge, in order to give full play to the effect of color sorters and enhance the life of the color sorters. Anhui Torch Machinery Manufacturing Co., Torch color sorter operation and maintenance guide:
First, the boot:
Confirm open air compressor pressure reaches a certain (more than 0.6Mpa), open the cold and dry, regulated power supply (220V) and elevator. Power supply connected to color sorting machine and confirmed that the air pressure value (0.2Mpa) into color sorters, the voltage value is correct, the gas filling the water is emptied.
2, under the material, based on raw materials to choose a different color selection mode, make sure the light is lit in accordance with the mode of lighting. For simple cleaning, make sure no foreign objects in the chute and the discharge port, no optical chamber glass dirty loss before cutting.
Second, the shutdown:
Temporarily stop production (such as half an hour), may have to click on the touch screen for the material to open "and" valve open "key to make it stop blanking, and then close the valve, do not have to shut down. Continue to produce air compressor at these two keys, both need to shut down, do not let the color sorter in semi-open semi-closed state.
2 to stop production for a long time (eg, two hours), should be completely shut down. At this point, press on the touch screen "for material on", "feeding off" key to make the equipment to stop cutting, long click "shutdown" button on the touch screen in about 5 seconds and wait for a minute or so, the device automatically shut down. Screen appears, power the unit off, then press the red key can be. Simple cleaning (such as chute, Room optical glass, good mouth, spray mouth parts) and the compressed air and water filter inside let go with an air gun on inside the device after the shutdown.
Color selection authority machine, then turn off the compressor, cold and dry machine, power supply, and hoists and ancillary equipment.
4, a long time without use of equipment (eg two weeks or more), please disconnect the power plug.
5, pay attention! Must not equipment blanking directly "off" button on the touch screen, non-repeatable repeatedly press the power switch button, not by cutting off, disconnect the power directly shut down, this may result in damage.
Third, the parameter settings:
1 Click the parameter to be set (on the control panel "mode", "production" and "sensitivity" and "background plate" button), then up and down arrows to modify the value if it is determined to be modified according to click "OK" button, then the parameter is changed to set the value;
2, the choice of color selection mode: (raw material content as good m, and decrease as bad meters elected)
Elected the heterochromatic grain pattern: from the rice will be yellow rice, black rice, brown rice.
Belly white mode: will belly rice (glutinous rice) from rice (transparent meters) elected.
Yellow and white with yellow rice, black rice, white belly (glutinous rice) elected by the election: elected from rice.
Transparent particles mode: from belly rice (glutinous rice) in rice (transparent meters) elected.
Invert the selection mode: elected from black rice in rice and other heterochromatic tablets.
User mode: raw materials according to the user (Kwai Yan, large yellow, pumpkin seeds, sesame seeds, etc.) and user household setting.
3, the output size can "flow control" button to set: up and down arrows to adjust the value to the general control of "50", the reference value of 40; the greater the value, the greater the yield, but under normal circumstances, values can not too large, otherwise not only affect the effect of rice color sorting machine is running at full capacity, will shorten the life of the machine, and failure-prone. Specific settings should be based on grains m slot impurity amount and requirements for color selection effect.
4, the effect of color selection by the "sensitivity" to adjust the "sensitivity" the greater the value the better yield of the color after the election. "Sensitivity" value is generally controlled at between 70 to 120 ", the reference value of 85; Under normal circumstances, the sensitivity of the former mirror is equal to the time sensitivity of the rearview mirror, the secondary color selection in front of sensitivity is less than once sensitivity, the sensitivity values can not go to extremes, otherwise it would be rice cycle has been the color selection, resulting in the decline, affecting the stability of the machine performance.
5, re-set the parameters within 2-5 minutes, deal with the production effect to check the yield effects such as color selection (Ichiban export), defective products, a mixture of m rate of (adverse exports), as well as production size (m trough the window) is appropriate in order to adjust.
6, if the modified production and sensitivity can not adjust the lust election results, check the fluorescent chamber glass surface is dirty; check whether the fluorescent light mode; check the indicator will flash; check the chute on the foreign body so that the grain flying ; check the outlet is blocked; check the elevator is working properly.
Note the use of four color sorter:
1, air compressors, gas tank, filters and other water every 3 to 4 hours depending on air humidity.
Fluorescent tubes every 2000 hours replacement time (depending on color selection effect, about seven months).
3, color sorter "delay time" and "inflatable valve open time" customers will not be adjusted freely.
4 weekly inspections and clean-up work is normal, the separation chamber glass surface without fouling.
5, color sorters work after color sorting machine vibrator, slide, blowing mouth mouth, mouth of the glass surface, cutting, vacuum stencil cleaner at both ends of its associated site clean as possible ensure that the machine clean.
6, with an air gun to clean up the sorting room, never blowing in the direction of the gas muzzle facing the nozzle cleaning.
Do not color sorter surrounding the accumulation of excessive residual materials or equipment have a greater noise, so as not to interfere with the signal of color sorters.
Pay attention to:
If the user is maintained according to the above operation, the machine is still not working, please contact the service personnel of the Division I, do not disassemble any component of the machine, or peril.
Contact Person: Mr. Roy Guo
Tel: +86-551-63714288 , 13865971478
Fax: 86-551-63475038